Extend wheel life by reducing chipping in chamfering of curved cover glass
[Issues in grinding difficult-to-cut materials]
Alumina and silicon nitride are representative materials of fine ceramics and are widely used in industrial machine parts due to their high hardness and excellent wear resistance. There is a need for tools that can grind these hard and difficult-to-cut materials with high efficiency in a short time while maintaining their cutting performance.[Solution with metal bond wheel]
Compared to resin bond wheels, metal bond wheels have a higher abrasive grain retention and a longer service life. However, when grinding difficult-to-cut materials, the grinding capacity of conventional bond wheels is insufficient due to abrasive grain wear and shedding. Our Metarex wheels have an excellent self-dressing effect because the special bonding agent falls off at the same time as the abrasive grains fall off, resulting in durable grindability and efficient processing.
In addition to ceramics, this wheel is effective for high-efficiency machining of crystal, quartz, cemented carbide, etc.
Comparison of number of pieces machined by electroplated chamfering mounted wheel
Test Conditions for Comparing Number of Pieces Processed
Machine: Grinding center
Material thickness: 0.55mm
Wheel grain size: #1500.
* Life decision : The number of holing & chamfering glasses to reach occurring over 20um chipping
Optimal Grinding Tools for Glass Chamfering
Electroplated mounted wheel for chamfering glass
We can also suggest how to control the amount of abrasive grains embedded and how to further increase the service life.
* The left photograph shows a general image of an electroplated mounted wheel for chamfering, but the tools used in the above process are different shape.